Giulia Castleberg

Industrial process engineer with extensive experience in Lean Six Sigma. Eager to apply my time, skills and talents to designing & implementing reliably sustainable, high-quality systems. My passion for resourcefully streamlining complexity leads to high-impact, creative, innovative solutions. I focus on practicality, simplification and optimization. Professionally, I thrive working on collaborative, multidisciplinary teams focused on solving modern-day challenges.

Resume PDF

LinkedIn

Harvey Mudd College - Claremont, California

August 2015 - May 2019, Graduated with Distinction

B.S. Systems & Controls Engineering

Specialization : Industrial Engineering; Process Design & Management.

Minor: Science, Technology & Society.

Cumulative GPA 3.5 // Major GPA 3.77

Education

Universidad Carlos III Madrid - Madrid, Spain

January 2018 - May 2018, Semester Abroad , Honors Awarded

Systems & Controls + Materials Engineering. Political Journalism.

Dos Pueblos Engineering Academy - Santa Barbara, California

August 2011 - June 2015, Top Honors

MacArthur Genius Grant STEAM Education.

Work Experience

Career-Gap, Work Experience

Unity Care North West

Non-Profit Clinic Receptionist

Mar 2025 - June 2025 | Bellingham, Washington, USA

Support local non-profit business operations by ensuring timely, accurate, HIPPA-compliant patient-intake process for patients and staff, alike.

Santa Barbara Yoga Center

Yoga Teacher

June 2023 - Oct 2024 | Santa Barbara, California, USA

Popularized bi-weekly yoga course as first-time yoga instructor. Supported business operations with marketing campaigns.

Career Work Experience

Process Engineering & Operational Business Excellence

Air Miners (AirMiners Boot Up)

Carbon Removal Career-Development Program Co-Founder

Jan 2021 - Jun 2023 | Remote

Developed, grew and led global, free online career development and climate education program; helping thousands of professionals world-wide join a global carbon, climate, and sustainability economy. Alumni influencing $250M+ in North America alone, in under 3 years.

Designed and optimized all aspects of business / program using lean six sigma and agile-scrum techniques.

Joy Center DIRSI

Digital Product Design Engineer, Consultant

Apr 2021 - Nov 2021 | Naples, Italy

Conducted field research shadowing clinicians to develop and innovative digital products to support clinical operations of pediatric therapy services for American families living in Italy on U.S. Military Bases and suffering from trauma and autistic integration challanges.

Teledyne FLIR Systems

Process Engineer

Jun 2019 - Nov 2020 | Santa Barbara, California, USA

Led and supported Lean Six Sigma, statistical process control, and continuous improvement operations for world’s leading infrared sensor technology manufacturer. My industrial process improvement and leadership work contributed to a $3M+ cost savings with 15%+ yield, 10%- defects, and 10%sqft floorspace reclaimed. Alongside supporting 5 other high-volume process capability, automation, and quality initiatives.

CHERP Solar Works

Industrial Process Engineer

Aug 2018 - May 2019 | Pomona, California, USA

Designed from scratch the world’s first replicable, non-profit solar panel manufacturing facility using patented solar technology to stimulate local economies using Lean Six Sigma techniques. Led all manufacturing and operational process designs, including detailing builds, equipment and material procurement, and cost-analyses. Documentation of work supported in winning of $3.1M state grant.

Juniper Networks

Supply Chain Cost Analysis Engineer, Intern

Jun 2018 - Aug 2018 | Sunnyvale California, USA

Developed and implemented custom algorithm that rapidly queried and visually reported cost-analysis trades-off for executive decision-making of international shipping costs for global technology company.

Moog Inc.

Mechanical Aerospace Design Engineer, Consultant

Aug 2017 - Dec 2017 | Torrence, California, USA

Researched, developed and 3D modeled innovative cycloidal gear space actuator for gear-ratio reduction for space-sattelite applications.

Purosil, LLC.

Lean Process Engineering Manger, Riggs Fellow

Jun 2017 - Aug 2017 | Corona, California, USA

Developed and implemented custom algorithm that rapidly queried and visually reported cost-analysis trades-off reports for executive decision-making for a leading, international technology-innovation company.

Mission St. Manufacturing

Manufacturing Engineering, Intern

Jun 2014 - Aug 2014 | Santa Barbara, California, USA

Built and streamlined lean manufacturing processes for local 3D printing start up at the advent of 3D printing. Implemented Toyota Lean techniques into process builds.

She’s So

Industrial Design and Business Operations, Intern

Jun 2013 - Jul 2013 | Savignano Sul Rubicone, Italy

Studied, shadowed and documented start-to-finish design and business operations for Italian fashion textile producer with full-scale, in-house manufacturing operations.


Certifications

Lean Six Sigma Black Belt

Expected Aug 2025 | AIGPE

Lean Six Sigma Green Belt

2025 | AIGPE

Accounting Basics

2024 | Santa Barbara City College

Ecological Waste Reuse (Permaculture Design)

2025 | Santa Barbara City College

Carbon Dioxide Waste Removal & Storage

2021 | Climate Change Academy

IPC Electronics Manufacturing

2020 | Teledyne FLIR Systems

Circular Economy Business & Design

2020 | Ellen MacArthur Foundation

Projects

Hyperlocal Technical Assistance for Regenerative Agriculture | Air Miners

2-week agile sprint to research, design, and develop toolkit for farmers to transition toward affordable regenerative soil-health / sustainability agricultural practices.

Statistical Process Control Tool | Teledyne FLIR Systems

Custom script for quality and risk monitoring for industrial manufacturing application using SQL, C# and JMP .

Autonomous Underwater Vehicle | Harvey Mudd College

Designed, built and deployed robot for ocean floor bathymetry / mapping as part of advanced systems & controls engineering course. Processed data with using python and MATLAB.

Awards

Industrial Innovation Design

2018 | Inland Empire Industrial Council

Industrial Engineering Mangamgent Fellowship

2017 | Henry E. and Gail Riggs, Harvey Mudd College

Engineering Design Excellence

2016 | Harvey Mudd College Engineering Department

Laura Katayama • Thanks-A-Ton Co-Founder

“I LOVE working with Giulia!  She is a visionary emerging leader at the intersection of art, technology, data science and systems improvement.  Giulia is absolutely brilliant and a deep thinker.  She is also very creative, inspiring, a great writer and collaborator, and always willing to contribute. Giulia has a passion for creating stories that connect people and build community. She is also a very talented artist.  Giulia's art depicts causes that affect humanity and people feel a real emotional connection with her art.  Through the exploration of art and science in increasingly diverse media, Giulia creates and fosters emotional connections that support mental health as well.  With Giulia's many interests and talents, she is truly a modern renaissance woman.

Giulia approaches her endeavors with a project management mind-set.  As a case in point, fresh out of engineering school, Giulia was one of the original architects of BootUp, a free carbon dioxide removal training program available to everyone that is offered thru AirMiners.  BootUp has been a very successful program, not just in terms of enrollment, but also action.  Many of the people who complete BootUp go on to launch carbon dioxide removal startups.  ”